RMAF Fighter Jet Engine Fire: RMAF F/A-18D Hornet Suffers Engine Fire During Take-Off, Emergency Response Activated

RMAF's F/A-18D Hornet, nicknamed "Pikachu,"

On Tuesday night, the roar of jet engines at Sultan Haji Ahmad Shah Airport in Kuantan was abruptly silenced by flames. A Royal Malaysian Air Force (RMAF) F/A-18D Hornet, one of the service’s most advanced multi-role fighters, suffered a catastrophic accident during take-off at approximately 9:05 p.m., triggering immediate emergency responses and raising urgent questions about the condition and future of Malaysia’s frontline fleet.

In a statement issued at 10 p.m., the RMAF confirmed the incident but stopped short of providing detailed casualty figures, noting only that “immediate action is being taken” and urging the public to refrain from speculation.

Yet within hours, unverified images circulated online showing both crew members—the pilot and weapon systems officer (WSO)—being evacuated on stretchers to a nearby hospital. Eyewitness videos captured flames erupting from the twin engines of the two-seat Hornet during its ill-fated attempt at take-off, followed by smoke rising into the night sky.

While the full chain of events remains under investigation, the survival of both crew members, if confirmed, would mark a fortunate outcome in an incident that could easily have ended in tragedy.

The accident has spotlighted Malaysia’s F/A-18D Hornet fleet, a set of just eight aircraft acquired in 1997 from the United States under a deal signed in 1993. Based at RMAF Butterworth in Penang, the Hornets have served as the backbone of Malaysia’s tactical airpower for nearly three decades, bridging roles from air defense to precision strike.

Despite their age, the Hornets have been sustained and modernised through successive upgrade packages, enabling them to remain credible in an increasingly contested regional security environment. Over the years, Malaysia has invested heavily in avionics, weapons, and sustainment improvements, ensuring that the Hornets could still operate alongside allies such as the United States, Australia, and Singapore.

This latest accident does not erase those achievements—but it does underline the pressures of keeping a small, ageing high-performance fleet combat-ready.

The first major Hornet upgrade came in 2011, focusing on navigation and situational awareness.

  • GPS and colour moving-map displays for improved navigation.

  • Identification Friend or Foe (IFF) interrogator to reduce fratricide risk.

  • Joint Helmet-Mounted Cueing System (JHMCS), enabling pilots to aim missiles simply by looking at a target.

By 2017, Malaysia had taken modernization further, integrating AIM-9X short-range missiles, JDAM precision-guided bombs, and the AN/ASQ-228 ATFLIR targeting pod. These upgrades transformed the Hornet into a genuine precision-strike asset while dramatically enhancing close-in air combat.

The philosophy was clear: extract maximum combat value from a mature platform without committing to the massive costs of replacing the fleet.

A key element of Malaysia’s Hornet strategy has been the Local Planned Maintenance 12 Years (LPM12Y) programme, launched in 2021. Traditionally, deep-level maintenance had to be done overseas, stretching timelines and budgets. Under LPM12Y, depot-level maintenance is carried out domestically, with RMAF engineers working alongside industry partners such as G7 Global Aerospace and Rosebank Engineering.

The results have been encouraging. Several Hornets have already re-entered service after undergoing local structural inspections, fatigue rectification, and avionics overhauls. In April 2024, aircraft M45-07 was returned to operations under the programme—a sign that Malaysia could sustain its Hornet fleet well into the 2030s.

This localisation is more than a budgetary decision; it builds sovereign technical expertise and gives Malaysia options should the fleet expand.

In May 2024, the U.S. approved Malaysia’s request to purchase ten AN/AAQ-33 Sniper Advanced Targeting Pods in a deal worth USD 80 million. These pods bring sharper imagery, longer-range identification, and improved tracking.

Importantly, the Sniper ATP will also be fitted to Malaysia’s incoming FA-50M light combat aircraft, providing cross-fleet commonality. Shared targeting pods simplify logistics, reduce training burdens, and allow a small air force like Malaysia’s to punch above its weight in precision-strike missions.

Malaysia’s Hornets are not just symbols of national pride; they are an essential part of regional defense calculations. Equipped with AIM-120C-7 AMRAAMs for beyond-visual-range combat, the fleet remains interoperable with allied forces in joint exercises and patrols.

The combination of Sniper pods, JHMCS cueing, AMRAAMs, and AIM-9X missiles means the Hornets can credibly deter incursions, respond to maritime challenges, and contribute to coalition missions. In Southeast Asia’s crowded skies, interoperability with allies is not a luxury—it is a necessity.

Beyond sustaining its existing fleet, Malaysia has eyed a dramatic expansion. Kuwait, which is transitioning to Eurofighter Typhoons and F/A-18E/F Super Hornets, may sell up to 30 surplus F/A-18C/Ds. If Kuala Lumpur finalises the purchase, it could double or triple its Hornet fleet.

Such a move would allow Malaysia to:

  • Establish a second Hornet squadron.

  • Significantly increase its spare parts pool.

  • Harmonise training and maintenance under the LPM12Y framework.

Analysts suggest that Malaysia could create a “Malaysian 29C-family standard,” aligning both U.S.-supplied and ex-Kuwaiti Hornets into a common configuration. This would streamline pilot pipelines and reduce sustainment risks while buying time for a future Multi-Role Combat Aircraft (MRCA) decision in the 2030s.

Yet Tuesday night’s accident raises the fundamental question: how long can Malaysia stretch the life of its Hornets without compromising safety?

Fighter aircraft operate under immense stress, and even with deep maintenance, ageing airframes are vulnerable to fatigue, corrosion, and mechanical failure. The sight of flames erupting during take-off is a stark reminder of these realities.

At the same time, Malaysia faces competing defense priorities, from maritime surveillance to cyber defense, limiting how much can be allocated to combat aircraft replacement. The Hornet modernisation path, though pragmatic, now confronts renewed scrutiny in light of the accident.

The timing of the incident is significant. Southeast Asia is experiencing rapid military modernisation, with neighbours such as Singapore fielding advanced F-35B stealth fighters and Indonesia pursuing Rafales. Against this backdrop, Malaysia’s Hornets—though upgraded—represent an older generation.

Still, they remain vital. In an era where airpower is central to deterrence, a grounded or diminished Hornet fleet would leave Malaysia exposed. The country’s reliance on just a handful of modern fighters magnifies the impact of any accident.

For now, the focus remains on the wellbeing of the two crew members and the investigation into what caused the accident. The RMAF has pledged transparency once facts are established, but urged patience while specialists assess the wreckage.

In the longer view, Malaysia’s Hornet story is one of resilience. Through upgrades, local sustainment, and smart procurement of targeting pods and missiles, the RMAF has squeezed impressive capability from a small fleet. The potential acquisition of Kuwaiti Hornets could extend that success.

But Tuesday’s accident is also a cautionary tale: no matter how sophisticated the avionics or missiles, airframes age, and risk cannot be fully eliminated. The challenge for Malaysia is to maintain safety while ensuring combat readiness until a new generation of fighters—whether F-35s, Typhoons, or another platform—arrives in the 2030s or 2040s.

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